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Re: [RC] Tank Heaters - Sisu West Ranch

This post is just some thoughts on shocks, stray voltage and rural homesteds.
 
A number of the posts sound like the problems are actually related to the electricity supply to the whole farm.  There are quite a few WI dairy farms that have problems with cows going dry because of shocks form the milking machine.
 
Everyone blames the milking machine, and then the power company.  The problems can go on for years.  The basic thing is that AC current from the power company does not have a ground wire.  It comes into the farm as three wires.  Between two of them (supposed to be colored black or red) a volt meter will measure 240 volts.  The third wire is white and is called the neutral.  A volt meter will measure 120 volts to either of the colored wires.  If you want 240 V for say a water heater, you connect the two colored wires.  If you want 120 V for lights or a stock tank heater you connect the white wire to either of the colored wires.
 
For safety, the white wire is supposed to be connected at the power pole (the bare wire that goes down the pole and into the ground) to a rod going deep enough in the ground to contact enough wet earth that the resistance between this wire, and a similar rod somewhere else on the farm, is less than 25 ohms.  The original idea was that if one of the hot wires contacted a metal thing, that was in the wet ground, a fuse would blow and noone would get a shock.
 
On many farms, the installation of some or all of the ground rods are not good.  They do not go deep enough, they are corroded, a tractor broke the wire attached to them 20 years ago etc.  Add to this the fact that there are many barns wired with steel conduit or BX cable still in operation.  Over the years the ammonia fumes have corroded the steel and what used to be solidly connected to a ground rod, now would measure thousands of ohms resistance.  This means that a safety ground (green or bare wire) hooked to a tank heater can exhibit enough voltage to give a shock EVEN IF THE HEATER IS PERFECT.
 
Fixing the problem is not hard, the hard part is figuring out where the problem actually is.  It is compounded by the human reaction of power companies who find it much easier to blame their customer than to spend lots of money tracing the fault.  In the power companies defence, most problems probably are not their fault, just some of them.
 
If I had a tank that seemed to be hot I would first check the resistance between the round pin on the plug and the other pins, with a good ohm meter.  It should be several million ohms. If it is, then you have to get help and start working to eliminate the problem  Please note:  If you do not have a good volt ohm meter hire an electrician.  Touching things to see if the shock has gone away is not a safe way to find electrical problems. .  The problem can easily escalate from a mild shock on the stock tank, to a fatal jolt from touching some other metal object on or around the farm.
 
Ed
 
Ed & Wendy Hauser
2994 Mittower Road
Victor, MT 59875
 
(406) 642-9640
 

Replies
[RC] Tank Heaters, IcyPony